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DALL·E 2024-04-25 11.48.18 - Create an image depicting various types of clear bioplastic b
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Materials 1-3.2

Below more information about each individual material is provided including materials, notes, and images. 

01

Agar-Agar Only Material

Materials:

3.0 g (1 tsp) agar

240 mL (1 cup) of 1% glycerol solution

180 mL (3/4 cup) water

Agar-Agar: 

  • Sustainability 

    • derived from seaweed

    • Biodegradable

    • renewable source

    • small environmental impact when harvested sustainably 

  • Benefits relevant to this project

    • Plays a role in the plasticity of the material 

Glycerol:

  • Sustainability 

    • Derived from vegetable oil

    • Sustainable if sourced from renewable sources and manufactured sustainably  

    • Biodegradable 

  • Benefits relevant to this project

    • Retains moisture 

Notes:

 

On the first day of the experiment, I attempted to create the agar-agar-only material. I followed the general procedure but with the ingredients listed above. However, during this first trial, I did not use parchment paper but instead used aluminum foil, which made the material stick to the foil. This caused a very low material yield, so I repeated this experiment to get a larger yield. Material 1 was a good start to the process because it was generally plastic-like but a little too thin. It also did not weld to itself. I then stored this material in a zip-lock bag. 

Material 1 Gallery

02 Potato Starch & Sorbitol Material

Materials:

1.5 g (1/2 tsp) sorbitol

3.0 g (1 tsp) Potato starch 

3.0 g (1 tsp) agar

240 mL (1 cup) of 1% glycerol solution

300 mL (1 1/4 cup) water

0.75 g (1/2 tsp) agar

120 mL (1/2 cup) of 1% glycerol solution

Sorbitol:

  • Sustainability

    • Sugar alcohol is made from glucose derived from various fruits and plants (mainly corn)

    • Sustainable, depending on how it's manufactured and sourced  

    • Biodegradable

  • Benefits relevant to this project

    • Plays a role in the plasticity of the material 

    • Plays a role in thickening the material 

 

Potato starch:

  • Sustainability

    • Derived from potatoes (a renewable source)

    • Biodegradable 

  • Benefits relevant to this project 

    • Strengthens material by thickening it

    • Gives it the ability to crosslink (weld with self)

Notes:

 

The second day of the experiment, I attempted to create material #2, which was similar to material #1 but included sorbitol and potato starch. The starch would improve the material's ability to weld with itself and make it stronger. I expected the sorbitol would create greater plasticity in the material. After creating this material, I dried it on parchment paper, which worked well. I was able to obtain a large yield of this material. Material 2 was able to weld with itself and showed greater durability and thickness. However, it was a little too brittle and cracked slightly when bent. I then stored this material in a zip-lock bag. 

Material 2 Gallery

03 Gelatin & Sorbitol Material

Materials:

2.25 g (3/4 cup) sorbitol

2.25 g (3/4 cup) gelatin

2.25 g (3/4 cup) agar

180 mL (3/4 cup) of 1% glycerol solution

240 mL (1 cup) water

Gelatin:

  • Sustainability

    • Biodegradable 

    • Utilized usually discarded parts of animals, reducing waste 

    • Water intensive 

    • Animal welfare issues

  • Benefits relevant to this project

    • Increases plasticity 

    • Increases thickness 

    • Emulsifier 

    • Binds ingredients 

    • Moisture retention 

Notes:

 

On the third day of the experiment, I attempted to create material #3, which was also similar to material #1 but with sorbitol and gelatin added in. The sorbitol was supposed to create a greater plasticity and thickness. The gelatin was supposed to act as a binder, emulsifier, and moisture retainer to increase thickness and plasticity. I used the parchment paper drying method and dried it into one large piece, which I cut in half to store. Compared to materials 1 and 2, material 3 showed even greater durability, plasticity, and strength. While improved on several factors, material 3 was still not hydrophobic enough to repel water. It also was slightly too brittle and cracked when crinkled. I decided to choose one of the three materials to modify further. I chose material 3 to iterate off of due to its ability to hold weight, plasticity, and ability to weld with itself. I then created material 3.2 with a focus on increasing the water resistance and plasticity.

Material 3 Gallery

3.2 Silicon Oil, Gelatin, Glycerin, and Sorbitol Material

Materials:

4 g (3/4 cup) sorbitol

2.25 g (3/4 cup) gelatin

3g (3/4 cup) agar

4 mL of glycerol 

240 mL (1 cup) water

3 mL of silicon oil 

Silicon oil:

  • Sustainability 

    • Derivation of Siloxanes

    • Non-toxic

    • Durable 

    • Non-Biodegradable 

    • Energy intensive product

  • Benefits relevant to this project

    • Makes material hydrophobic 

    • Increases plasticity 

More glycerin:

  • Increases plasticity 

More sorbitol

  • Increases plasticity

Notes:

 

For material 3.2, my main goal was to increase plasticity and resistance to water. To do this, I decided to add more glycerin and sorbitol. Additionally, I added silicon oil despite its lack of sustainability. Unfortunately, this material is far less sustainable than materials 1,2,or 3 due to the presence of silicon oil, which is not biodegradable. However, it was quite water-resistant and flexible. Due to time restrictions, this was the last material I created but if I had more time I would take what I learned with this material and apply it to another iteration.

Material 3.2 Gallery

Thank you for exploring my project! #ReturntoEarth

Look out for future innovations & entrepreneurial 

pursuits

Don't hesitate to reach out to me via LinkedIn with any questions!

 Image AI generated by DALLE
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